| After-sales Service: | Lifetime Unlimited Technical Support |
|---|---|
| Warranty: | 3-Year |
| Application: | Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry |
| Technical Class: | Continuous Wave Laser |
| Control: | Manual |
| Power Density: | Heat Conduct Welding |
| Customization: |
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The precision in welding provided by handheld laser welders surpasses traditional methods. Their ease of use and cost-effectiveness make them a preferred choice for professionals.
Leveraging the principles of laser technology, these devices utilize various components to generate focused beams for welding applications.
Power output, portability, and safety features are crucial factors to consider when selecting a handheld laser welder.
| Model | GY-WF1000C | GY-WF1500C | GY-WF2000C | GY-WF3000C |
| Laser Power | 1000W | 1500W | 2000W | 3000W |
| Laser Source | MAX/Raycus | |||
| Laser wavelength | 1080nm fiber laser | |||
| Laser Mode | Continuous Mode & Pulsed Mode | |||
| Pulse Width | 0.2~50ms | |||
| Pulse Frequency | 1~5000Hz | |||
| Welding Spot Diameter | 0.2~5.0mm adjustable | |||
| Locating System | Red laser beam | |||
| Flexible Worktable | Support co-work with the robot arm | |||
| Fiber Cable Length | 10 meters (33′) or custom-made | |||
| Cooling Mode | Built-in Water Chiller | |||
| Welding Gun | Wobble laser gun with QBH fiber connector | |||
| Additional Functions | Auto wire feeder system (Double feeding on WF3000C)/Cutting/Cleaning | |||
| Welding Thickness | Refer to Parameter Settings below | |||
| Power Consumption | 5KW | 6KW | 7KW | 9KW |
| Power Requirement | Single phase 220V ±10%, 40A | 3-phase 380V ±10%, 60A | ||
| Footprint | 900*480*820mm (2.95'*1.57′) | |||
| Gross Weight | 200KG (440lbs) | |||
| Material Type | Material Thickness (mm or inch) |
Peak Power WF1000C |
Peak Power WF1500C |
Peak Power WF2000C |
Peak Power WF3000C |
Scan Speed (mm/s) |
Scan Width (mm) |
| Stainless Steel | 0.8 or .032'' | 200 | 200 | 200 | 200 | 300~400 | 2.5 |
| 1 or .040'' | 400 | 400 | 400 | 400 | 300~400 | 2.5 | |
| 2 or .080'' | 600 | 600 | 600 | 600 | 300~400 | 3 | |
| 3 or .118'' | 900 | 900 | 900 | 900 | 300~400 | 3 | |
| 4 or 0.16'' | / | 1200 | 1200 | 1200 | 300~400 | 3 | |
| 5 or 0.20'' | / | / | 1600 | 1600 | 300~400 | 3 | |
| 6 or 0.24'' | / | / | 1900 | 1900 | 300~400 | 4 | |
| 7 or 0.28'' | / | / | / | 2300 | 300~400 | 5 | |
| 8 or 0.32'' | / | / | / | 2600 | 300~400 | 5 | |
| 9 or 0.35'' | / | / | / | 2900 | 300~400 | 5 | |
| Carbon Steel | 0.8 or .032'' | 200 | 200 | 200 | 200 | 300~400 | 2.5 |
| 1 or .040'' | 400 | 400 | 400 | 400 | 300~400 | 2.5 | |
| 2 or .080'' | 700 | 700 | 700 | 700 | 300~400 | 3 | |
| 3 or .118'' | 1200 | 1200 | 1200 | 300~400 | 3 | ||
| 4 or 0.16'' | / | 1500 | 1500 | 1500 | 300~400 | 3 | |
| 5 or 0.20'' | / | 1700 | 1700 | 300~400 | 3 | ||
| 6 or 0.24'' | 2000 | 2000 | 300~400 | 3 | |||
| 7 or 0.28'' | 2600 | 300~400 | 3 | ||||
| 8 or 0.32'' | 3000 | 300~400 | 3 | ||||
| Brass | 1 or .040'' | / | 1200 | 1200 | 1200 | 300~400 | 3 |
| 2 or .080'' | / | / | 1600 | 1600 | 300~400 | 3 | |
| 3 or .118'' | / | / | 2000 | 2000 | 300~400 | 3 | |
| 4 or 0.16'' | / | / | / | 2500 | 300~400 | 3 | |
| 5 or 0.20'' | / | / | / | 3000 | 300~400 | 3 | |
| Aluminum | 1 or .040'' | 800 | 800 | 800 | 800 | 300~400 | 3 |
| 2 or .080'' | / | 1200 | 1200 | 1200 | 300~400 | 3 | |
| 3 or .118'' | / | / | 1800 | 1800 | 300~400 | 3 | |
| 4 or 0.16'' | / | / | / | 2400 | 300~400 | 3 | |
| 5 or 0.20'' | / | / | / | 2800 | 300~400 | 3 |
1. Are handheld laser welders safe to use?
Handheld laser welders are generally safe when used correctly, but they require adherence to strict safety protocols.
Safety measures include:
1). Protective Gear: Always wear appropriate safety gear, including laser safety glasses that filter the specific wavelength of the laser.
2). Training: Proper training and certification in laser safety protocols are essential for operators.
3). Environmental Control: Ensure the work area is well-ventilated and free from combustible materials.
4). Safety Officers: Organizations using high-power handheld laser welders should appoint laser safety officers per ANSI standards.
5). Eye Protection: Avoid direct exposure to the laser beam and prevent it from reaching anyone's eyes.
Adhering to safety guidelines, such as wearing protective gear and implementing safety protocols, significantly reduces risks associated with handheld laser welders. However, negligence or improper use can pose potential hazards.
2. What industries benefit the most from handheld laser welders?
1). Automotive: Used in manufacturing parts like exhaust systems, battery cells, and body frames, ensuring precision and strength.2). Electronics: Enabling precise, small-scale welding for electronic components and circuitry, ensuring durability and reliability.
3). Medical Devices: Employed for joining tiny components in medical devices, ensuring hygienic and strong welds.
4). Aerospace: Utilized for lightweight materials and intricate joints, maintaining the structural integrity of aircraft components.
5). Metal Fabrication: Used in creating high-strength and clean welds in metal fabrication for various applications.
6). Household Hardware: Found in kitchen utensils, bathroom fixtures, and stainless steel home products, ensuring durable and aesthetically pleasing welds.
The handheld laser welding technology's precision and adaptability make it invaluable across industries demanding intricate, durable, and high-quality welds.
3. Can handheld laser welders replace traditional welding methods entirely?
While handheld laser welders offer notable advantages over traditional welding methods, their complete replacement is unlikely due to certain limitations and distinct applications:
1). Precision and Efficiency: Handheld laser welders offer higher precision, faster heating, and cooling rates, enhancing efficiency.
2). Specific Applications: They excel in applications requiring delicate work, small-scale welding, or working with heat-sensitive materials.
3). Limitations: They might struggle with thicker materials or high-volume production compared to traditional methods, limiting their universal adoption.
4). Cost Consideration: Cost-effectiveness, setup complexity, and maintenance could influence their widespread adoption in certain industries.
5). Operator Skill: Operating handheld laser welders requires specific training and expertise, affecting their feasibility in all scenarios.
In conclusion, while handheld laser welders offer unique advantages, their complete replacement of traditional welding methods across all industries seems improbable due to varying requirements and limitations in specific applications.
4. How often should a handheld laser welder undergo maintenance?
Handheld laser welders require regular maintenance to ensure optimal performance and safety. The frequency of maintenance can vary based on usage, manufacturer recommendations, and the specific model of the machine:
1). Regular Inspection: Conduct routine checks and inspections to detect any wear, damage, or deviations in performance. Some sources suggest monthly inspections.
2). Scheduled Maintenance: A comprehensive maintenance schedule, often annually, is recommended by manufacturers. This includes thorough cleaning, parts replacement, and calibration.
3). Usage Intensity: The frequency might increase with heavier usage or harsh working environments. High-volume usage may require more frequent maintenance.
4). Manufacturer Guidelines: Adhere to the manufacturer's guidelines and recommendations outlined in the user manual for specific maintenance schedules.
5). Proactive Care: Proactive care includes cleaning optical components, ensuring proper cooling systems, and monitoring for any signs of deterioration.
Ultimately, the best practice is a combination of routine checks, adherence to manufacturer recommendations, and adjustment based on the specific usage and condition of the handheld laser welder.
5. What advancements can we expect in handheld laser welding technology in the coming years?
1). Enhanced Process Monitoring and Control: Future handheld laser welders are expected to integrate advanced monitoring systems for real-time data collection and analysis, optimizing welding parameters.
2). Improved Application Range: Continuous advancements may expand the range of materials and thicknesses that handheld laser welders can efficiently handle. This could include more complex alloys and thicker materials.
3). Efficiency and Speed: Ongoing innovations are anticipated to enhance the efficiency and speed of handheld laser welding processes, enabling quicker and more precise welds.
4). Portability and Ergonomics: Future designs may focus on making handheld laser welders more ergonomic and portable, improving user comfort and accessibility in various working environments.
5). Integration of Hybrid Technologies: Integration with other technologies like laser-arc hybrid welding could further enhance capabilities, addressing limitations and broadening applications.
These advancements are poised to elevate the performance, versatility, and accessibility of handheld laser welding technology, making it a more viable and efficient solution across various industries.
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